Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM18069 Mapping and Delivery Guide
Maintain, repair instrumentation process control analysers

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM18069 - Maintain, repair instrumentation process control analysers
Description
Employability Skills
Learning Outcomes and Application This unit of competency defines the skills and knowledge required to perform preventative maintenance on process control analysers; complete fault documentation; plan corrective action; repair, replace, overhaul, calibrate and test; re-install and recommission process control analysers and applies to the use of electrical and electronic test equipment for transmission and signal measurement.Central to the task is the interpretation of electrical and electronic circuit diagrams and the interpretation of calibration and analysis data and procedures in accordance with manufacturers' data sheets. Where soldering of components is required to advanced or military specifications, where the reliability of electrical connections is critical, or where surface mounted devices are being soldered/desoldered then unit MEM05002 Perform high reliability soldering and desoldering should also be selected. Where diagnosis and repair of electronic equipment is undertaken to component level then unit MEM18056 Diagnose and repair analog equipment and components and unit MEM18065 Diagnose and repair digital equipment and components, should also be selected as appropriate.No licensing, legislative or certification requirements apply to this unit at the time of publication.Band: BUnit Weight: 6
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Maintenance and diagnostics
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Determine job requirements
  • Follow standard operating procedures (SOPs)
       
Element: Comply with work health and safety (WHS) requirements at all times
       
Element: Use appropriate personal protective equipment (PPE) in accordance with SOPs
       
Element: Identify job requirements from specifications, drawings, job sheets or work instructions
       
Element: Perform preventative maintenance on process control analysers
  • Determine specification requirements from manufacturers' manuals, maintenance schedules and other relevant documents
       
Element: Interpret and define specification requirements by applying principles of operation and process control analyser characteristics
       
Element: Perform preventative maintenance schedules on process control analysers to service and maintain analysers within defined specifications
       
Element: Diagnose specified process control analysers within the system or within the laboratory to determine correct operation or malfunction using appropriate electrical and electronic test equipment, techniques, data and procedures
       
Element: Identify and confirm faults and malfunctions
       
Element: Complete fault documentation and plan corrective action
  • Document or report faults and malfunctions according to SOPs
       
Element: Plan corrective action autonomously or in consultation with appropriate personnel and action
       
Element: Repair, replace, overhaul process control analysers
  • Examine process control analysers and verify for repair, replacement or overhaul
       
Element: Select replacement items from manufacturers' parts lists or catalogues according to specifications
       
Element: Repair or overhaul faulty items using appropriate principles, techniques, tools, equipment and procedures
       
Element: Refit repaired, overhauled and replacement process control analysers
       
Element: Prepare refitted process control analysers for testing and calibration
       
Element: Calibrate and test process control analysers
  • Calibrate process control analysers against appropriate physical standards using correct calibration devices, equipment, techniques and procedures
       
Element: Test calibrated process control analysers using appropriate test equipment
       
Element: Collect and interpret calibration and analysis data
       
Element: Assess calibration and analysis data in accordance with manufacturers' data sheets, codes of practice and safety procedures
       
Element: Re-install and recommission process control analysers
  • Put process control analysers into service to specifications with due regard to process requirements, codes of practice, safety, commissioning procedures and techniques
       
Element: Complete service reports in accordance with SOPs
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Tasks include the use of one (1) or more of the following:

hygrometers

wet and dry bulb

calibration of gas cylinders and gas supply equipment

the use of chemical calibration solutions

the use of special calibration devices specific to chemical detectors

gas analysis devices

liquid analysis devices

Safety codes of practice includes one (1) or more of the following:

identification handling and appropriate use of high pressure gas cylinders

equipment

chemical solutions

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
 
 
 
Determine specification requirements from manufacturers' manuals, maintenance schedules and other relevant documents 
 
 
 
 
Document or report faults and malfunctions according to SOPs 
 
Examine process control analysers and verify for repair, replacement or overhaul 
 
 
 
 
Calibrate process control analysers against appropriate physical standards using correct calibration devices, equipment, techniques and procedures 
 
 
 
Put process control analysers into service to specifications with due regard to process requirements, codes of practice, safety, commissioning procedures and techniques 
 

Forms

Assessment Cover Sheet

MEM18069 - Maintain, repair instrumentation process control analysers
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

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Assessor name:

Signature:

Date:

Assessment Record Sheet

MEM18069 - Maintain, repair instrumentation process control analysers

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: